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1.6 hdi solid flywheel conversion

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12K views 13 replies 4 participants last post by  monty9120  
#1 ·
theres a few stories out there as regards of what is needed to be changed when going from dmf to a solid flywheel

my car has only had its clutch done a year ago. the clutch itself is lovely but the flywheel occasionally squeaks so looking to go down the smf option

my car when remapped will be 140ish bhp so will eat the dmf up shortly im sure

heres a list through service box. top car is mine 307 1.6 hdi 110bhp.

bottom car is a 2007 peugeot 307 1.6 hdi 90bhp

1.6 hdi 110bhp dmf

Clutch master cylinder – 2182 43
Clutch slave cylinder – 2182 95
Clutch fork – 2117 66
Clutch bearing guide bush – 2105 35
Flywheel screw – 0537 53
Crankshaft key – 6976 14
Pin – 6965 12

1.6 hdi 90bhp solid

Clutch - 2052 t6
Clutch fork – same
Flywheel solid – 0532 n0
Flywheel screws – 0537 53
Pin – same

i was a little worried the clutch fork, bush and clutch slave cylinder but servicebox seems to show the same part numbers

so you can fit a solid flywheel, different flywheel bolts, new clutch kit

anyone else done this at all. a s.h flywheel and new clutch kit is alot less then the conversion kits
 
#4 ·
140hp will NOT eat the flywheel it might eat the clutch :)

Seriously though its not Horsepower that kills clutches/flywheels its torque AND driving style

There are 2 types of flywheel solid and dual mass WTF is smf !!! we are making up names for things that already have a name :)

I had a Subaru with near 300 hp and it ate clutches not because I was too rough with it simply because the flywheel/clutch system on a Subaru is too small and there is not enough clamping force in the cover to tame the horses its actually less meaty than an HDI clutch !!

Standard it was absolutely fine though.

So will a standard solid flywheel and clutch at 140hp providing its driven properly but then a dual mass flywheel can last fine if driven sensibly.
 
#6 ·
I have done it to a 110 406 using a 90 flywheel but we had to use the 90 gearbox too as the clutch worked differently between the 2 90 is same as 307

It worked fine including towing trailers etc.

I also done it to all our old taxis 56 reg they all had dual mass failures regularly so all were converted to solid flywheels clutches wore out quicker but were easier and quicker to replace we had a couple of gearbox failures but not till 300k miles so may have went regardless.

Unless you are going to be using the power output to its full potential you are unlikely to find an issue with a normal flywheel.
 
#11 ·
:eek::eek::eek: seriously but mined you me brother had 2 in a year but he is a shite driver ,plus buying re manufactured clutches :nod:

then the signum has had 4 in the last 6 months from cost well over ÂŁ2000 quid
but thats all down to cheap defected parts from

(national clutch supply's in blackpool ) but they still say they are oem standard made

so watch for them people