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I did mine while the bumper was off, just siliconed the hell outta it from the back!

Mine was in no way a replacement grill though, so it had no way of attaching itself to the grill mountings, it was just a bog standard piece of mesh!
 

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Stubbo,

Just a regular piece of metal wire mesh? Any idea on the dimension that you ordered? Also, what size openings did the mesh have and how did it turn out?

I was thinking of looking around for some metal wire mesh ( Custom Wire Cloth - Belleville Wire Cloth Co - Cedar Grove, NJ ) for my grill, but I was not sure exactly what to order.

I asked these guys for a few samples and they sent them out, but just juding off of a sample of stainless steel wire mesh it is hard to tell what exactly a full grill would end up looking like....
 
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