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Old 13-10-15, 09:02 AM   #1
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Default alternator removel 405 diesel 1994 PS AC

How to remove alternator from a 1994 405 diesel with power steering and aircon?
Have taken off inner wing accses pannel as but still no joy.
PowerSt. unit sits above Alt. and Aircon underneath.
How on earth can you get to Alt without removing all the pluming?
Belt tention system is also pig, why not have a slide in lower jocky wheel.
PS can the Alternator be reconditiond as is hard to find ?
Many thanks.
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Old 14-10-15, 03:53 PM   #2
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Location: Berkshire
Posts: 863

Your dead right,its a pig of a job.
The PAS pump will have to be removed.A fairly straight forward job,but watch out ! there are spacers between the pump and the bracket so don't loose them when the bolts are removed.
With the pump etc out of the way the alternator just unbolts and is removed upwards.
There are a number of tensioner designs? I have a feeling yours is a auto spring type.Just fit an allen key or a square socket in the hole,lever against the spring and remove the belt.
GSF or EURO car parts should be able to supply an alternator.Alternatively find a specialist who can overhaul it.
Best of luck.
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