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Old 01-09-09, 05:58 AM   #1
 
Join Date: Sep 2009
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Default Fiat Ducato / Citroen Relay / Peugeot Boxer Servicing schedule

Hello,

I recently bought an 'S-reg' 1998 Fiat Ducato 1.9D (this is the same as the Citroen Relay / Peugeot Boxer), and it's just turned 90k miles. Everything works fine and I love driving it.

My uncle is a car fanatic, and in exchange for lending it to him, he's offered to do a service. The van has no service history, but does run fine. I bought the only service manual I could find - the Pocket Mechanic (Peter Russek manuals), but it doesn't say anything about servicing schedules. Sadly I have no user manual either.

So, could anyone here please offer some advice about what needs to be done on a full service?

Many thanks in advance,

Thomas.
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Old 01-09-09, 07:21 AM   #2
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Service: 135 000 km/108 months


1.0050Handbrake travel 1.0060Brake/clutch pedal heights 1.0110Instruments 1.0260Instrument illumination 1.0270Direction indicators/hazards 1.0280Lighting system 1.0300Headlights 1.0320 Body work/paint
2.0020Engine oil 2.0030Engine oil filter 2.0410Steering joints 2.0430Steering rack/box 2.0500Suspension joints/seals/gaiters 2.0560Drive shaft joints/seals/gaiters 2.0670Exhaust system/mountings 2.0700Brake pipe corrosion 2.0750Underbody condition/sealant
3.0090

Continued over page ......
Front brake pad wear sensors
3.0100Front brake pads 3.0110Front brake discs 3.0310Brake hydraulic system 3.0380Tyre condition 3.0410Tyre pressures
4.0070Washer bottle(s) 4.0080Brake fluid reservoir 4.0090Clutch fluid reservoir 4.0110Power steering fluid 4.0140Coolant level/anti-freeze strength 4.0240Air filter 4.0350Pollen filter, if fitted 4.0570Diesel primary fuel filter 4.0930Diesel static pump timing 4.1220Idle speed

OK - Checked/Completed Needs attention - see notes
Check/adjust*** Check/adjust*** Check/report*** Check/report*** Check/report*** Check/report*** Check/report*** Check*** condition
Drain/refill*** Renew*** Check/report*** Check/report*** Check/report*** Check/report*** Check/report*** Check/report*** Check/report***
Check*** operation Check/report*** Check/report*** Check/report*** Check/report*** Check/adjust***
Check/top-up*** Check/top-up*** Check/top-up*** Check/top-up*** Check/adjust*** Renew*** Renew*** Renew*** Check/adjust*** Check/adjust***

5.0090Vehicle locks/hinges
6.0010Steering free-play 6.0020Clutch operation 6.0030Vehicle suspension operation 6.0040Engine performance 6.0050Transmission 6.0060Brakes 6.0070ABS function 6.0080Instruments

Notes/Comments:
that's for 80k miles yours converted to kms is 142,000 and only needs an oil change but since you have no service history the timing belt/water pump/tensioners would be the way to go
Manufacturer: Fiat Engine code: 230A2.000 Tuned for: Year: 1994-98
Model: Ducato (94-02) 1,9D
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Old 01-09-09, 07:24 AM   #3
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edit: sorry for double post
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