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Old 10-05-2011, 10:40 AM   #1
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Default 1.6 hdi help please

HI everybody i have a 1.6 hdi with the following faultcodes P0121 and P0488 the car has had a new egr and a pcm reflash.The car starts a bit lumpy when cold be soon clears heater plugs are ok the car will run ok then the light will come back on.thanks for any help
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Old 10-05-2011, 11:42 AM   #2
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You have egr valve problems. I recommend taking it off and checking it for sticking operatio. there is most likely something impeding it operation eg, carbon, soot deposit.
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Old 10-05-2011, 01:32 PM   #3
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ITs had a new one fitted
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Old 10-05-2011, 08:12 PM   #4
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If yours is the 110bhp i'd be thinking your air doser is the problem...there is a egr bypass butterfly valve thats opens and the intercooler butterfly valve closes when the dpf regenerates.
Maybe fit a secondhand one to confirm.
Ron.

No 2 in the diagram...
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Last edited by risky1; 10-05-2011 at 08:16 PM.
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Old 10-05-2011, 10:05 PM   #5
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Thanks for reply but ive borrowed a body with the 3 sensors in of another one
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Old 10-05-2011, 10:50 PM   #6
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Quote:
Originally Posted by johnboy11 View Post
Thanks for reply but ive borrowed a body with the 3 sensors in of another one
So you have already swapped out a full air doser...??
Did you "learn" in the new egr when you got it fitted...??
Have you checked wiring on the air doser butterfly valves and egr valve..??
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Old 10-06-2011, 06:22 AM   #7
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Hi yes swopped a dozer didnt know it was called that.all wiring looks good how do i learn the egr thanks
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